Taking a “one-size-fits-all” approach: When it comes to welding aluminum, the welder must take an entirely different approach than they would with a material like steel. It’s critical for the welder to not base their technique on experience they have with other metals or materials, as aluminum is very unique and can present dangers when not handled correctly.

Not wearing the proper PPE: Speaking of dangers, welding aluminum or any kind of material is inherently dangerous. It’s important for welders to always wear the correct personal protective equipment (PPE) and educate themselves on safety procedures and best practices. This is key to a long, successful career in the industry.

Failing to prepare: Preparation is key—both for the welder and the material being welded. Always be sure to properly clean your aluminum and store it correctly before beginning your weld. Additionally, make sure to prepare yourself by studying the art of aluminum welding and educating yourself on the craft. Never jump into anything until you are adequately prepared.

Ignoring minor details: The most successful welders will tell you that detail is everything. In this industry, the smallest misstep can lead to a complicated error—especially with aluminum welding. Always pay attention to every detail and double-check your work, as this will benefit your customers and your career in the long run.

Not being patient: Learning to weld aluminum takes time. Keep practicing and stick with it—your hard work and persistence can pay off in the end!